STAINLESS STEEL FLANGED BOILER CONNECTORS
Hydraflex Flexible Boiler Connector Hoses are primarily used to ease installation of temporary Boilers on site and eliminate the need for hard / fixed onsite piping. The Hose and Braid is manufactured in accordance with ISO 10380 : 2012. PED Classification depends on the Nominal Bore, Media conveyed and Maximum service pressure. The......Read More
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Hydraflex Flexible Boiler Connector Hoses are primarily used to ease installation of temporary Boilers on site and eliminate the need for hard / fixed onsite piping. The Hose and Braid is manufactured in accordance with ISO 10380 : 2012. PED Classification depends on the Nominal Bore, Media conveyed and Maximum service pressure. The range listed below is categorised as SEP when the conveyed media is classified as a Non-Dangerous liquid (As defined in the Pressure Equipment Directive) up to the maximum working pressure detailed below.
DESIGN & MATERIAL CONSTRUCTION
Hose
Stainless Steel 316LBraid
Stainless Steel AISI 304/304LTemp
-269°C - +600°C
Sizes
¼” NB – 16” NB
APPLICATIONS
- Building Services
- HVAC-R Piping Lines
- Pump Connections,
- Vibration Producing Systems
- Industrial Process &Applications
- Steam connections
- Chemical Process
- Gas Connections
- Ultra-High Vacuum applications
- Exhaust systems
QUALITY & ASSOCIATED STANDARDS
All Hydraflex Metal Hoses are produced by fully penetrated TIG welding method to Hydraflex’s approved Weld procedures. Each and every Unit manufactured is 100% pressure tested to a minimum hydrostatic pressure test of 1.5 times of the design pressure. PED 2014/68/EU approval and material certificates to EN 10204 is available for all sizes.
- Hydraflex 316L Stainless steel Hose with Single
layer 304 wire overbraid
- Available as Bulk Hose / Braid on Drums / Coil
- Specific cut lengths available on request
HOSE DATA
| Bore | Max Pressure Single Braided | Max Pressure Double Braided | Length | End Connections | End Connections | End Connection Material |
|---|---|---|---|---|---|---|
| 1 ½” | 30 Bar | 56 Bar | Customer specified | PN 16 Flanges - fixed | PN 16 Flanges - Swivel | Carbon steel / Stainless steel |
| 2” | 25 Bar | 48 Bar | Customer specified | PN 16 Flanges - fixed | PN 16 Flanges - Swivel | Carbon steel / Stainless steel |
| 2 ½” | 20 Bar | 38 Bar | Customer specified | PN 16 Flanges - fixed | PN 16 Flanges - Swivel | Carbon steel / Stainless steel |
| 3” | 18 Bar | 29 Bar | Customer specified | PN 16 Flanges - fixed | PN 16 Flanges - Swivel | Carbon steel / Stainless steel |
| 4” | 14 Bar | 26 Bar | Customer specified | PN 16 Flanges - fixed | PN 16 Flanges - Swivel | Carbon steel / Stainless steel |
TYPE 100 - STANDARD PITCH
| Nominal Diameter | Internal Diameter I/D (mm) | Braids | Outside Diameter O/D (mm) | Minimum Bend radius Static | Minimum Bend radius Dynamic (mm) | Maximum Safe Working Pressure (Kg/cm2) | Maximum Test Pressure (Kg/cm2) | Minimum Burst Pressure (Kg/cm2) |
|---|---|---|---|---|---|---|---|---|
| 1/4" | 6.2 | 0 | 9.6 | 25 | 85 | 12 | 18 | 48 |
| 1 | 10.8 | 120 | 180 | 480 | ||||
| 2 | 12.0 | 192 | 288 | 768 | ||||
| 3/8" | 10.3 | 0 | 14.3 | 38 | 140 | 9 | 14 | 36 |
| 1 | 15.5 | 90 | 135 | 360 | ||||
| 2 | 16.7 | 144 | 216 | 576 | ||||
| 1/2" | 12.2 | 0 | 16.7 | 45 | 140 | 9 | 14 | 36 |
| 1 | 17.9 | 80 | 120 | 320 | ||||
| 2 | 19.1 | 128 | 192 | 512 | ||||
| 5/8" | 16.2 | 0 | 21.6 | 58 | 160 | 8 | 12 | 32 |
| 1 | 23.0 | 70 | 105 | 280 | ||||
| 2 | 24.4 | 112 | 168 | 448 | ||||
| 3/4" | 20.2 | 0 | 26.8 | 70 | 170 | 4 | 6 | 16 |
| 1 | 28.3 | 64 | 96 | 256 | ||||
| 2 | 29.8 | 102 | 153 | 410 | ||||
| 1" | 25.4 | 0 | 32.2 | 85 | 190 | 3 | 5 | 12 |
| 1 | 33.7 | 50 | 75 | 200 | ||||
| 2 | 35.2 | 80 | 120 | 320 | ||||
| 1 1/4" | 34.3 | 0 | 41.1 | 105 | 260 | 2 | 3 | 8 |
| 1 | 42.7 | 40 | 60 | 160 | ||||
| 2 | 44.3 | 64 | 96 | 256 | ||||
| 1 1/2" | 40.1 | 0 | 49.5 | 130 | 300 | 1 | 2 | 4 |
| 1 | 51.2 | 35 | 53 | 140 | ||||
| 2 | 52.7 | 56 | 84 | 224 | ||||
| 2" | 50.3 | 0 | 60.3 | 160 | 320 | 1 | 2 | 4 |
| 1 | 62.5 | 30 | 45 | 120 | ||||
| 2 | 64.3 | 48 | 72 | 192 |
TYPE 200 - STANDARD PITCH
| Nominal Diameter | Internal Diameter I/D (mm) | Braids | Outside Diameter O/D (mm) | Minimum Bend radius Static | Minimum Bend radius Dynamic (mm) | Maximum Safe Working Pressure (Kg/cm2) | Maximum Test Pressure (Kg/cm2) | Minimum Burst Pressure (Kg/cm2) |
|---|---|---|---|---|---|---|---|---|
| 3/4" | 20.5 | 0 | 27.0 | 70 | 170 | 3 | 4.5 | 12 |
| 1 | 28.5 | 64 | 96 | 256 | ||||
| 2 | 30.0 | 102 | 154 | 410 | ||||
| 1" | 25.6 | 0 | 34.0 | 85 | 190 | 3 | 4.5 | 12 |
| 1 | 35.5 | 50 | 75 | 200 | ||||
| 2 | 37.0 | 80 | 120 | 320 | ||||
| 1 1/4" | 32.6 | 0 | 41.0 | 105 | 260 | 2 | 3 | 8 |
| 1 | 42.5 | 40 | 60 | 160 | ||||
| 2 | 44.0 | 64 | 96 | 256 | ||||
| 1 1/2" | 40.6 | 0 | 51.2 | 130 | 300 | 2 | 3 | 8 |
| 1 | 52.5 | 35 | 52.5 | 140 | ||||
| 2 | 54.0 | 56 | 84 | 224 | ||||
| 2" | 50.7 | 0 | 65.0 | 160 | 320 | 1 | 2.5 | 4 |
| 1 | 67.0 | 30 | 45 | 120 | ||||
| 2 | 69.0 | 48 | 72 | 192 | ||||
| 2 1/2" | 65.6 | 0 | 81.0 | 180 | 410 | 1 | 1.5 | 4 |
| 1 | 83.0 | 24 | 36 | 96 | ||||
| 2 | 85.0 | 38 | 58 | 154 | ||||
| 3" | 80.3 | 0 | 95.0 | 200 | 450 | 0.6 | 0.9 | 2.4 |
| 1 | 97.0 | 18 | 27 | 72 | ||||
| 2 | 99.0 | 29 | 45 | 115 | ||||
| 4" | 100.8 | 0 | 117.0 | 290 | 560 | 0.5 | 0.75 | 2 |
| 1 | 119.0 | 16 | 24 | 64 | ||||
| 2 | 121.5 | 26 | 38 | 102 | ||||
| 5" | 125.4 | 0 | 150.0 | 325 | 710 | 0.5 | 0.8 | 2 |
| 1 | 152.5 | 14 | 21 | 56 | ||||
| 2 | 155.0 | 22 | 34 | 90 | ||||
| 6" | 150.8 | 0 | 175.0 | 380 | 815 | 0.3 | 0.45 | 1.2 |
| 1 | 177.5 | 10 | 15 | 40 | ||||
| 2 | 180.0 | 16 | 24 | 64 | ||||
| 8" | 197.0 | 0 | 225.0 | 500 | 1015 | 0.3 | 0.45 | 1.2 |
| 1 | 228.0 | 8 | 12 | 32 | ||||
| 2 | 231.0 | 13 | 19 | 51 | ||||
| 10" | 250.4 | 0 | 278.0 | 620 | 1270 | 0.2 | 0.3 | 0.8 |
| 1 | 281.0 | 7.5 | 11 | 30 | ||||
| 2 | 285.0 | 12 | 18 | 48 | ||||
| 12" | 300.2 | 0 | 336.0 | 725 | 1525 | 0.2 | 0.3 | 0.8 |
| 1 | 339.5 | 6 | 9 | 24 | ||||
| 2 | 343.0 | 9.5 | 14 | 38 |
TYPE 700 – HEAVY DUTY HOSE
| Nominal Diameter | Internal Diameter I/D (mm) | Braids | Outside Diameter O/D (mm) | Minimum Bend radius Static | Minimum Bend radius Dynamic (mm) | Maximum Safe Working Pressure (Kg/cm2) | Maximum Test Pressure (Kg/cm2) | Minimum Burst Pressure (Kg/cm2) |
|---|---|---|---|---|---|---|---|---|
| 3/4" | 20.2 | 0 | 28.0 | 58 | 203 | 4 | 6 | 16 |
| 1 | 29.5 | 65 | 97.5 | 260 | ||||
| 1" | 25.4 | 0 | 38.0 | 70 | 230 | 3 | 4.5 | 12 |
| 1 | 39.5 | 50 | 75 | 200 | ||||
| 1 1/4" | 32.5 | 0 | 46.5 | 90 | 267 | 2 | 3 | 8 |
| 1 | 48.5 | 45 | 67.5 | 180 | ||||
| 1 1/2" | 40.5 | 0 | 55.5 | 102 | 305 | 2 | 3 | 8 |
| 1 | 58.0 | 38 | 57 | 152 | ||||
| 2" | 50.5 | 0 | 66.0 | 127 | 381 | 1 | 1.5 | 4 |
| 1 | 68.0 | 38 | 57 | 152 | ||||
| 2 1/2" | 65.5 | 0 | 82.0 | 203 | 508 | 1 | 1.5 | 4 |
| 1 | 84.0 | 28 | 42 | 112 | ||||
| 3" | 80.1 | 0 | 96.0 | 240 | 560 | 0.6 | 0.9 | 2.4 |
| 1 | 98.5 | 23 | 34.5 | 92 | ||||
| 4" | 100.8 | 0 | 123.0 | 290 | 686 | 0.5 | 0.8 | 2 |
| 1 | 126.0 | 20 | 30 | 80 | ||||
| 5" | 125.2 | 0 | 150.0 | 353 | 788 | 0.5 | 0.8 | 2 |
| 1 | 153.0 | 14 | 21 | 56 | ||||
| 6" | 150.7 | 0 | 175.0 | 400 | 915 | 0.3 | 0.5 | 1.2 |
| 1 | 178.0 | 14 | 21 | 56 |
TEMPERATURE / PRESSURE CORRECTION
| 0°C | 50°C | 100°C | 150°C | 200°C | 250°C | 300°C | 350°C | 400°C | 450°C | 500°C | 550°C | ||
| % Pressure Bar | 100% | 90% | 73% | 67% | 61% | 58% | 53% | 51% | 50% | 49% | 47% | 47% |
|---|
REDUCTION COEFFICIENT OF PRESSURE AS A FUNCTION OF TEMPERATURE

END FITTINGS – HALF SECTION

PRESSURE DROP
The Pressure loss in corrugated hose is 100% higher than in new welded steel pipes. This means that in the case of corrugated hose an increase in diameter of approximately 15% is required to reduce the pressure loss to the
value of pressure loss in steel pipes. To utilise the chart...
- Identify the flow rate required on the base line (Horizontal Axis).
- Where the vertical line, that references to the nominal bore of the hose, intersects a horizontal line - Establish the pressure drop on the Vertical Axis. (Any data provided is for reference only. Please contact our Sales Team for additional information if required)
FLEXING INSTALLATIONS CHART

INSTALLATION GUIDE- DO’S & DON’T’S

